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Factory Made Decanter Centrifuge Design Calculations With Best Quality

Product Details

Place of Origin: Jiangsu, China

Brand Name: HUADING

Payment & Shipping Terms

Minimum Order Quantity: 1 set

Price: $25,000 / set

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Product Details

Product Description

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                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    132kw decanter centrifuge, 132kw centrifuge equipment
                      

Video Outgoing-inspection:	Provided	Machinery Test Report:	Provided
Core Components:	Bowl	Warranty:	1 Year
Productivity:	/	Weight (kg):	5000
Processing Type:	Centrifuge	Dimension(LWH):	/
Power(W):	5.5-132Kw	Voltage:	380 V
Bowl Diameter:	186 - 720 Mm	L/D:	3.0 - 5.5
Bowl Speed:	2000 - 6000 Rpm	G-forcee:	1600 - 4000 G
Weight:	600 - 8000 Kg	Primary Motor:	5.5 - 132 Kw
Secondary Motor:	2.2 - 45 Kw	Material:	EN 1.4462 / 1.4362 / 1.4410 / 1.4501 / AISI 304 / 316 / 316L
Noise:	< 88 DB	Product Keywords:	Decanter Centrifuge Design Calculations

Video Outgoing-inspection:	Provided
Machinery Test Report:	Provided
Core Components:	Bowl
Warranty:	1 Year
Productivity:	/
Weight (kg):	5000
Processing Type:	Centrifuge
Dimension(LWH):	/
Power(W):	5.5-132Kw
Voltage:	380 V
Bowl Diameter:	186 - 720 Mm
L/D:	3.0 - 5.5
Bowl Speed:	2000 - 6000 Rpm
G-forcee:	1600 - 4000 G
Weight:	600 - 8000 Kg
Primary Motor:	5.5 - 132 Kw
Secondary Motor:	2.2 - 45 Kw
Material:	EN 1.4462 / 1.4362 / 1.4410 / 1.4501 / AISI 304 / 316 / 316L
Noise:	< 88 DB
Product Keywords:	Decanter Centrifuge Design Calculations

Factory Made Decanter Centrifuge Design Calculations With Best Quality

Factory Made Decanter Centrifuge Design Calculations

Premium quality centrifugal separation solutions from Chinese technology leader, established since 1954

Product Specifications

Bowl Diameter

186 - 720 mm

L/D Ratio

3.0 - 5.5

Bowl Speed

2000 - 6000 rpm

G-Force

1600 - 4000 g

Weight

600 - 8000 Kg

Primary Motor

5.5 - 132 Kw

Secondary Motor

2.2 - 45 Kw

Material

EN 1.4462 / 1.4362 / 1.4410 / 1.4501 / AISI 304 / 316 / 316L

Noise Level

< 88 dB

Design Features

The rotating part of these decanter tricanter centrifuges is mounted on a compact, in-line frame, with main bearings at both ends. Vibration dampers are placed under the frame. The rotating part is enclosed in a casing with a cover and a bottom section with integrated outlets for both solids and the liquid being removed.

Quality Assurance & Certifications

JB/T502-2015 Chinese national standard of decanter centrifuge
2006/42/EC Machinery Directive
2014/35/EU Low voltage Directive
2014/30/EU Electromagnetic compatibility Directive
Quality management system of ISO9001-2000

Working Principle

2-Phase Separation Process

1. Feed
2. Liquid phase
3. Solids phase
4. Pond
5. Dry beach

The feed suspension is introduced through an inlet pipe into the feed zone of the conveyor where it is accelerated and directed into the interior of the bowl. The settled solids are conveyed axially towards the small end of the bowl by means of the screw conveyor, which rotates at a slightly different speed than the bowl. On the way to the discharge ports the solids are lifted out of the pond up along the dry beach. The solids are finally discharged from the bowl through the discharge ports into the collecting chamber of the casing that surrounds the bowl. From there the solids are removed by gravity through the outlet funnel. The liquid phase forming a hollow cylinder due to the centrifugal force, and flows towards the large end of the bowl. There the liquid overflows adjustable plate dams into the centrate chamber of the casing and is discharged by gravity.

3-Phase Separation Process

0. Food
1. Light liquid phase
2. Heavy liquid phase
3. Solids phase

The light liquid phase is discharged into the casing through radial holes in the large end hub. The heavy liquid phase is discharged through axial holes in the large end hub. The liquid radius for the light liquid phase is smaller than the radius for the heavy liquid phase. The liquid level is controlled by plate dams. In order to prevent the light liquid phase from leaving the bowl through the heavy liquid phase outlet, a separating plate is placed on the inside of the large end hub. The heavy liquid phase has to pass under the separating plate before being discharged into the casing. The liquid radius for the heavy liquid phase is controlled by plate dams. The solids are discharged in the normal way.

Construction Materials

The bowl, conveyor, inlet tube, outlets, cover and other parts in direct contact with the process media are all made of stainless steel. The discharge ports, conveyor flights and feed zone are protected with materials that are highly resistant to erosion. The frame is made of mild steel with an epoxy enamel finish.

Wear Protection Options

Huading Separator supplies a wide range of wear protection for decanter centrifuges to meet the requirements of various applications:

Welded hard facing or spray coating
Ceramic
Tungsten carbide tiles
Chilled hard metal portcastings
Plastic liners

Drive System Options

One Motor Drive

This is a very simple design that is cost-effective to purchase and operate. Ideal for applications with constant solids volume, easy solids conveyance, and less stringent requirements for residual water content. The input shaft of the drive is set in motion by the main motor via a second belt drive, generating differential speed as a function of bowl speed and gear transmission.

Two Motor Drive

Enables cost-effective differential speed regulation under good operating conditions with wide regulating ranges. The secondary motor sets the input shaft of the gear in motion and generates differential speed. Ideal for fluctuating solid volumes, difficult solids conveyance conditions, and stringent residual water content requirements.

Hydro Drive

Similar to two motor drive but with hydraulic regulation. Instead of mechanical gear, a rotating hydromotor is installed and supplied with hydraulic regulation by a pump unit. The differential speed is proportionate to the conveyed quantity of oil, allowing for automatic regulation.

Technical Specifications

Huading Separator has been developing and manufacturing decanters for decades and is one of China's leading decanter manufacturers with extensive experience and expertise in various applications.

Bowl ID (mm)	Bowl Speed (rpm)	L/D	G-Force	Capacity (m³/h)	Solids Removal (m³/h)	Primary Motor (Kw)	Weight (Kg)	Dimension (mm)
250	4800~5400	3.0~5.0	2000~3500	3~5	0.4	11	760	1600×1100×850
300	4200~4600	3.0~5.0	2000~3500	3~15	0.8	11~15	1500	2470×1230×850
350	3700~4200	3.0~5.0	2000~3500	5~20	1.2	5~22	2000	2790×1300×880
400	3200~3900	3.0~4.8	2000~3500	5~30	2	18.5~30	2600	2950×1400×850
450	3000~3700	3.0~5.0	2000~3500	5~45	2.5	22~37	3200	3300×1500×920
530	2700~3450	3.0~5.0	2000~3500	10~80	5	30~55	5200	3730×1600×1100
580	2600~3300	3.0~5.0	2000~3500	10~90	6	45~75	6900	4000×1400×1600
650	2400~3100	3.0~5.0	2000~3500	20~105	8	37~90	8200	4300×1900×1350
760	2200~2900	3.0~5.0	2000~3500	30~120	12	55~135	12000	5000×2500×1500
900	1800~2600	3.0~5.0	2000~3500	40~180	16	75~160	18000	6500×2700×1500

After-Sales Service & Support

Technical Service

Technical direction during installation and debugging
Training for operation and maintenance personnel

Training Program

Separator working principle and structure
Operation regulation and safety precautions
Machine maintenance procedures

Manufacturing Experience

Huading Separator has been developing and manufacturing centrifuges for nearly 60 years, and is one of China's leading manufacturers. We possess extensive experience and expertise in applying decanter centrifuges for continuous separation applications.

For more information, please visit: huading-separator.com

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